
Undoubtedly, screeners are complicated pieces of machinery that have a lot of moving parts in order to do its job of screening your desired materials, from rocks to salt, minerals, and more. As most of us know, there are many different types of screeners, from trommel and disc to gyratory and vibrating screeners. Today, we'll look at one of the most popular types of screeners, the vibratory screener, and we'll take a peek inside to see exactly what parts make this amazing piece of heavy machinery function.
Wagner Used Equipment offers the best used heavy equipment for sale. We have over a dozen dealers in Colorado, New Mexico, and far west Texas to serve you. Since 1976, we've been bringing you Caterpillar machinery, from Ag equipment to dozers, skid steers, loaders, and more, for every industry you are in and for almost any application. From construction to mining and forestry, we've got your needs covered. We are an all-inclusive heavy equipment Cat dealer, meaning we offer you service from the time you inquire about a Cat machine to the actual purchase and down through maintenance, service, and finally till the moment you sell your Caterpillar heavy equipment. We offer Cat parts, service, fluid analysis, machine control systems, and more so that you can better serve your customers. Below, we'll take a look at the parts of a vibratory screener. Contact our team at one of our Cat dealers to get started today!
PARTS OF A VIBRATING SCREENER
Drive Motor
The drive motor or vibration motor is responsible for the motion that moves the material to be sifted around. Some screeners are designed to produce a back and forth motion, while other screeners are circular motion. The idea is to get the material to bounce around on top of the screen. It is hoped that it will hit the screen many times as it travels the length of the screening material. With each hit, the material will be screened further with the goal of all of the desired material to be filtered out by the end of the process at the discharging of the screening material.
Coarse Material Feeder
The course material feeder is where the material that you are processing is fed. Usually, the material has just finished being crushed, so it will usually travel by a conveyor belt to the screener to be processed. If you are using an inclined plane screener, the material will be conveyed to the top and then it will use gravity to help it screen on its way down.
Screen Deck
The screen deck is where the material is fed and then where it sits unless it is screened out, in which case it usually falls to the bottom, or to another screen deck. When you have a double or a triple deck, you are allowing your material to be screened multiple times at the same time, saving time, effort, energy, and money. Usually, the top screen has the biggest holes and then the material falls to a bottom screen and is continually processed in increasing smaller pieces until the desired material is obtained.
Screeners are chosen based on the material you are screening. On the outside, this looks relatively easy; after all, you just choose a screen with the appropriate size. However, screens are usually chosen based on a complex algorithm in order to get the best results with the least amount of pass throughs. Every screen is chosen and designed to obtain the desired output, using the application, ore characteristics, lump size, material properties, and tonnage.
Screened Material Discharge
Once the material has been sifted, it then is sent out through the discharge end. This material can be sifted again (and often is) using either a different type of screener, or it may be crushed again and then sent back through the same screener. It all depends on the material that you are processing.
Miscellaneous Parts
These are the major parts that comprise a screener. However, there are many miscellaneous parts that help make a screener function properly. These include spring, bearing, plates, and rivets, as well as a belt for the motor. There may be rollers involved, hydraulic pumps, wire meshes, harp screens, and more. All of these must be maintained for the optimal functionality of a screener.
CHOOSE WAGNER USED EQUIPMENT FOR ALL YOUR SCREENERS TODAY
As you know screeners often go in tandem with crushing and are used in mining, recycling, and mineral processing applications. When the correct screeners and screening media are chosen, your business will experience high screening efficiency, will increase the longevity of your screeners, and will minimize costly downtimes. Screeners do an important job in getting us what we need, such as salt for the table and energy to heat our homes. When you consider how far we've come in a couple of hundred years where the entire mining industry was virtually using hand-held tools with a bit of help from donkeys, crushers and screeners have revolutionized the industry and cut the price consumers have to pay drastically, improving the quality of life for all of us.
Wagner Used Equipment offers the best in
used crushing and screening equipment. We offer these heavy machines throughout our territory of Colorado, New Mexico, and far west Texas. In addition, we offer crushing and screening parts, as well as service on crushers and screeners. Our field service technicians can come to your location at your convenience. You can also take advantage of our Cat parts online as well, so you can order 24 hours a day. We offer our Cat drop boxes for after-hours pick up, as well as remanufactured parts at our Wagner Parts Exchange. We are committed to ensuring you have everything you need to continue to offer the goods and services your customers need. We follow our actions in value commitment to our customers, which states we act with integrity, excellence, teamwork, accountability, safety, and communication in mind. We also offer heavy equipment rentals and consignment services.
We've partnered with some of the biggest names in the crushing and screening industry, including Metso, McLanahan, J And M Conveyors, Masaba, and McCloskey, in order to bring you the highest-quality and longest lasting crushing and screening equipment. From conveyors to mobile crushers and screeners and spare parts, we've got your needs covered. Our mission is to help you improve the corner of your world with our heavy equipment and services. Reach out to one of our Caterpillar dealers for the best crushers, screeners, and conveyors today!